GENERAL
Pflow Series 21 Vertical Lifts move
materials between two levels. Principal components are guide
columns, carriage and hydraulic actuating mechanism.
APPLICATION DATA
Please specify your application
requirements:
Lifting Capacity:____lbs.
Carriage Size:____"W x ____"L____"H
Vertical Rise:____'____"
NOTE: Series 21 Vertical Lifts are available with: Lifting
capacities to 6,000 lbs; Carriage sizes to 10' x 10'; Vertical
rise to 22'. Standard travel speed is 24 fpm. Travel speeds up
to 35 fpm are available on special order.
STRUCTURE
Guide columns are 6" wide
flange. Carriage is fabricated of 4" or 6" structural
members with steel deck plate. Other deck surfaces can be
supplied. Carriage is available in straddle or cantilever
styles.
OPERATION
Carriage is lifted and lowered by two
hydraulic cylinders mounted on guide columns. Cylinders are
actuated by a remote mounted hydraulic pump. Transmission of the
lifting force is through roller chain attached to the cylinders
and carriage. A torsion bar links the two cylinders to equalize
the load and insure carriage remains level at all times.
ELECTRICAL
Standard power requirements are 208V/
230V/460V, 3-phase. Control voltage is 24V. Control stations and
remote mounted control panel are NEMA 12. Control stations,
provided for each level, include self-maintaining, push buttons
with mushroom-head E-Stop button.
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SAFETY FEATURES
Optional DeckLocks automatically lock
carriage at the upper level to eliminate drift or bounce.
DeckLocks provide support to 15,000 lbs. in case of overload
during loading/unloading and automatically raise carriage
slightly before descent to sense overload. Carriage will not
move if loaded to more than 110% of rated capacity. Overtravel
is prevented by positive mechanical stops. Safety cams prevent
uncontrolled descent in case both chains break. Velocity fuses
prevent uncontrolled descent in case of hydraulic hose rupture.
NO RIDER signs are posted at each point of operation.
CARRIAGE & SAFETY
ENCLOSURES
Carriage is equipped with safety
rails on non-operating ends and safety chains or diagonal drop
bars on operating ends. Optional expanded metal or sheet metal
carriage enclosures are available. Mandatory safety enclosures
provide guarding on all sides of lift. Enclosures consist of
minimum 8' high material that rejects a ball 3/4" in
diameter. Gates (provided for access during loading/unloading)
are electrically and mechanically interlocked with carriage
movement. Interlock prevents a gate from being opened unless
carriage is at designated level and prevents carriage movement
if any gate is not fully closed and locked.
CODE GUARANTEE
Pflow vertical reciprocating
conveyors (VRC) are covered by the ANSI/ASME B20.1 code. Pflow
Industries has over 9000 vertical lifts installed in 50 states
-no Pflow unit has ever been shut down for lack of elevator code
compliance. We guarantee that should your Pflow VRC be sited for
lack of elevator code compliance - Pflow will help you solve the
conflict or repurchase the equipment at your full purchase
price.
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SUBMITTALS
Pflow Industries provides general
arrangement drawings detailing your specific application
including plan and elevation views with dimensional information,
equipment specifications, and guarding requirements. An Owners
Manual with complete parts list, recommended spare parts list,
maintenance instructions and troubleshooting guide is also
provided.
INSTALLATION
Comprehensive installation
instructions and electrical schematics are provided for proper
installation of Pflow vertical reciprocating conveyors. Pflow
will also provide technical support so that equipment is
properly installed and guarded per ANSI/ASME B20.1 to ensure
safe, efficient operation.
STRADDLE CARRIAGE
Pflow lifts are normally designed to be loaded/unloaded from the
front or back (between columns). With Pflow straddle carriages,
the support columns are placed on either side of the carriage.
Straddle configuration balances the load on the carriage and
keeps column loads essentially in compression. Loads on guides
and rollers are minimal.
CANTILEVERED CARRIAGE
If required by application, the carriage can be cantilevered to
allow loading/unloading from the side. With cantilevered
carriages, the support columns are placed on one side of the
carriage to allow loading/unloading at 90° angles. This
requires heavier structure and guide wheel components. Carriage
size and capacity are limited by the unbalanced load condition.
With large carriages or high capacity applications, the carriage
thickness is increased thereby requiring a deeper pit for proper
installation.
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